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  • Product description and use method:

    ZC, ZD-10F indoor and outdoor plastic pillar insulator

    I. Overview of indoor pillar insulators

    Indoor pillar insulators are used in indoor power stations with a rated voltage of 6 ~ 35kV, substation power distribution devices and electrical equipment to insulate and fix conductive parts.
    Insulators are suitable for ambient temperatures ranging from -40 ° C to + 40 ° C. The altitude of the installation site does not exceed 1000m for ordinary types and the height of the prototype does not exceed 4000m.
    According to the structure of the insulator, the insulator is divided into three types of structure: the outer glue, the inner glue and the joint glue. The insulators are classified according to the rated voltage and bending strength grade as follows:

    Rated voltage

    kV

    Bending strength kN

    Outer plastic

    Inner plastic

    United rubber

    6

    7.5 3.75 , 7.5

    4

    10

    7.520 3.75 , 7.5 , 20

    (7)816 4 , (7) , 8 , 16

    4

    20

    20

    30

    35

    (7.5)

    (7.5)8 4 , (7.5) , 8

    Note: () in the table indicates non-standard grade


    Brief introduction of insulator structure

    The insulator is made of porcelain and the upper and lower metal accessories are glued together with an adhesive. The end parts of the porcelain parts and the metal parts of the plastic parts are fitted with elastic pads. The plastic parts of the porcelain parts are sanded, knurled, and grooved to ensure mechanical strength and prevent loosening and twisting. The surface of the porcelain pieces is evenly white-glazed, and the surface of the metal accessories is painted with gray magnetic paint.
    The main structure of insulator porcelain has two types of cavity partition (breakable) structure and solid (non-breakable) structure. Joint glued post insulators are generally solid, non-breakable structures. The latter structure improves the safety and reliability and reduces the maintenance and testing workload compared with the former structure.
    There are two types of insulator ceramics: polygonal or less prismatic. Polygonal shape increases the creepage distance and its electrical performance is better than less prismatic. Except for the outer plastic pillar insulators that will be phased out, the other products are polygonal.
    The inner glued structure, because the metal attachment is glued into the hole of the porcelain, correspondingly increases the insulation distance, improves the electrical performance, and also reduces the space occupied by the installation. However, because the inner glue is not good for improving the mechanical strength, Insulators that require high mechanical strength should be combined with rubber (that is, the upper attachment is inner rubber, and the lower attachment is outer rubber).

    Third, technical standards

    Indoor pillar insulators are manufactured according to the national standard GB8287.1 ~ 8287.2 "High-voltage pillar porcelain insulators".

    4. Model description

    Z——Indoor and outdoor plastic pillar insulators;
    ZN——Indoor glued pillar insulator;
    ZL——Indoor jointed pillar insulator;
    For outer rubber pillar insulators, the letter L in front of the dash indicates a polygonal shape, and the letters A, B, and D indicate mechanical damage loads of 3.75, 7. 5, 20kN, respectively. The fraction after the letter, the numerator represents the kilovolt of rated voltage, and the denominator is the number of mechanical damage load kN.
    N——The upper and lower attachments of the inner rubber are single screw holes;
    Y——The outer attachment and the lower attachment of the joint installation are round;
    T——The outer part of the outer package is oval;
    F——The bottom of the outer package is square;
    G——high prototype (old product is GY)


    Five, appearance and installation dimensions

    model

    Drawing number

    The main size mm

    Weight kg

    H

    D

    h1

    h2

    h3

    h4

    h5

    d1

    d2 / b

    d3

    d4

    d5

    a1

    a2

    ZA-6Y

    10-1

    165

    86

    27

    36

    6

    13

    20

    62

    106

    2-M6

    M10

    M12

    36

    -

    2.1

    ZA-6T

    10-2

    165

    86

    27

    36

    6

    13

    10

    62

    110

    2-M6

    M10

    Φ 12 2- Φ 12

    36

    135

    2.3

    ZB-6Y

    10-1

    185

    106

    38

    48

    7

    18

    twenty two

    82

    129

    2-M10

    M16

    M16

    46

    -

    4.2

    ZB-6T

    10-2

    185

    106

    38

    46

    7

    18

    12

    82

    140

    2-M10

    M16

    Φ 15 2- Φ 15

    46

    175

    4.9

    ZA-10Y

    10-1

    190

    86

    27

    36

    6

    13

    20

    66

    110

    2-M6

    M10

    M12

    36

    -

    2.25

    ZA-10T

    10-2

    190

    86

    27

    36

    6

    13

    10

    62

    110

    2-M6

    M10

    Φ 12 2- Φ 12

    36

    135

    2.5

    ZB-10Y

    10-1

    215

    106

    38

    48

    7

    18

    twenty two

    82

    129

    2-M10

    M16

    M16

    46

    -

    4.6

    ZB-10T

    10-1

    215

    106

    38

    46

    7

    18

    12

    82

    140

    2-M10

    M16

    Φ 15 2- Φ 15

    46

    175

    5.24

    ZLD -10F

    10-3

    215

    110

    46

    65

    14

    twenty two

    18

    160

    160

    4-M12

    M16

    Φ 15 4- Φ 15

    76

    125

    9.5

    10kv / 3.75kN

    10-1

    190

    110

    27

    36

    6

    13

    20

    66

    110

    2-M6

    M10

    M12

    36

    -

    2.8

    10kv / 7.5kN

    10-2

    215

    126

    38

    48

    7

    18

    12

    82

    135

    2-M10

    M16

    Φ 15 2- Φ 15

    46

    175

    6.0

    10kV / 20kN

    10-3

    215

    110

    46

    65

    14

    twenty two

    18

    160

    192

    4-M12

    M16

    Φ 15 4- Φ 15

    76

    155

    10.9

    10kv / 20kN

    10-3

    215

    110

    46

    65

    14

    twenty two

    18

    160

    160

    4-M12

    M16

    Φ 15 4- Φ 15

    76

    125

    10.9

    ZLD -20F

    10-4

    315

    143

    46

    80

    14

    twenty two

    18

    128

    195

    4-M12

    M18

    Φ 18 4- Φ 18

    76

    155

    16

    model

    Rated voltage kv

    Power frequency voltage kv rms

    Full-wave impulse withstand voltage kV peak

    Bending and tensile failure load kN

    Nominal creepage distance mm

    Dry tolerance

    breakdown

    60

    ZA-6Y

    6

    36

    58

    60

    3.75

    -

    ZA-6T

    6

    36

    58

    60

    3.75

    -

    ZB-6Y

    6

    36

    58

    60

    7.50

    -

    ZB-6T

    6

    36

    58

    80

    7.50

    -

    ZA-10Y

    10

    47

    75

    80

    3.75

    -

    ZA-10T

    10

    47

    75

    80

    3.75

    -

    ZB-10Y

    10

    47

    75

    80

    7.50

    -

    ZB-10T

    10

    47

    75

    80

    7.50

    -

    ZLD -10F

    10

    47

    75

    80

    20

    -

    10kv / 3.75kN

    10

    47

    75

    80

    3.75

    -

    10kv / 7.5kN

    10

    47

    75

    80

    7.50

    230

    10kV / 20kN

    10

    47

    75

    80

    20

    230

    10kv / 20kN

    10

    47

    75

    80

    20

    Upper and lower flanges are ductile iron

    ZLD -20F

    20

    75

    -

    125

    20

    -

    Product number

    Factory code

    Drawing number

    The main size mm

    Mechanical failure load kN

    Power frequency voltage KV

    Lightning impulse withstand voltage KV

    Reference weight kg

    H

    D

    d1

    d2

    d3

    a1

    a2

    bending

    Stretch

    Dry tolerance

    breakdown

    ZA-35Y

    P2216

    1

    380

    120

    M10

    M8

    M16

    36

    36

    3.75

    3.75

    100

    175

    185

    6.8

    ZA-35T

    P2217

    2

    380

    120

    M10

    M8

    /

    /

    175

    3.75

    3.75

    100

    175

    185

    7.2

    Product number

    Factory code

    Drawing number

    The main size mm

    Mechanical failure load kN

    Power frequency voltage KV

    Lightning impulse withstand voltage KV

    Reference weight kg

    H

    D

    d1

    d2

    d3

    a1

    a2

    bending

    Stretch

    Dry tolerance

    breakdown

    ZC -10F

    P2218

    1

    225

    135

    M16

    M10

    15

    66

    140

    12.5

    12.5

    42

    74

    75

    8.0

    ZD -10F

    P2219

    1

    235

    170

    M16

    M12

    15

    76

    155

    155

    20

    42

    74

    75

    12.2

    ZD -20F

    P2220

    2

    315

    180

    M18

    M12

    18

    76

    175

    175

    20

    68

    119

    125

    16.5


    Six, ordering instructions

    1. Specify the model and factory code when ordering.
    2. The drawing numbers are for reference. There are porcelain pieces with umbrella skirts with nominal creepage distances indoors.

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